The Modular Lamp Base Automatic Assembly Machine

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The modular systems of the lamp base automatic machines are designed as single-purpose machines with built-in program and a continuous flow of a workpiece. During an uninterrupted technological process a lamp, base is connected to a centring contact by means of glass matrix vitreous material being melted into the molten state in a furnace being a part of the machine.

A modular design of the equipment makes it possible to deliver the equipment in various modifications meeting the customers´ requirements. It is possible to assemble bayonet caps and screw caps by means of the tool exchange in the assortment of:

BA 9s BA 15s bayonet caps respectively
E10, E14/20, E14/25x17, E27/27, E 26 screw caps respectively

The cap is non-disassemble part of base casing, base contact and glass.

The equipment is designed for the processing of brass, aluminium, iron, stainless steel bases and so forth.

The equipment consists of the following units:

base casing feeder
base air conveyer
contact vibratory feeder
rotor
melting furnace
control box

Throughput of respective equipment

Base type	Equipment type	Throughput pcs/hr
BA 15s	MAM 004 AA	to 24.000
BA 9s	MAM 005 AA	to 26.000
E 14	MAM 008 AA	to 24.000
E 27 /E26/	MAM 009 AA	to 18.000

Specifications:

Melting furnace capacity	up to 60 kgs of glass/hr
Electric energy	3+N, 50 Hz, 380 V
Input	3 kVA
Operation	2 operators
Lighting gas heating value	15,909 k/Nm3
Natural gas heating value	33,494 kJ/Nm3
Overal air input:
160 Nm3/hr, 12 kPa
- casing feeding	200 Nm3/hr, 40 kPa
- cleaning	60 Nm3/hr, 0.6 Mpa
cooling water	200 I/hr
Floor space with magazines	1875 x 3700 mm
Height up to a furnace cowl	2950 mm
Overall weight	appr. 5.000 kgs
Natural gas input	14 Nm3/hr, 1,75 kPa
Lighting gas input	40 Nm3/hr, 6kPa
Waste	up to 3.0 %
Machine noisiness	up to 95 decibels

The OMRON control system provides the electric control of the equipment.

Arbex s.r.o., Piestanska 1202/44, 915 01 Nove Mesto nad Vahom, tel.: +421 32 7718300, fax: +421 32 7715281